What You Can Do with Trex

• Reduce your energy, raw material, and labor costs.

• Decrease wastage and scraps.

• Lower your inventory holding costs.

• Minimize work-in-progress inventory on your production floor.

• Reduce maintenance costs.

• Eliminate production traceability issues.

• Improve your product quality.

• Increase your employees' awareness.

• Create realistic machine production plans.

• Increase your capacity.

• Reduce waste and losses.

• Create a paperless production environment.

• Enhance your internal communication effectively.

• More easily adopt with global regulations (e.g., Carbon Footprint).

• Make your production floor smarter.

• Achieve greater success in establishing a Lean Manufacturing Culture.

Features & benefits

Plant, Work Center, Work Station, and Equipment Management: Define every plant, work center, work station, and piece of equipment (machine, mold, etc.) in your production line in detail.

This allows you to monitor and manage the performance of each unit individually. This structure ensures that data comes from the correct sources and that analyses are performed accurately.

Downtime and Scrap Tracking: Instantly record the reasons, durations, and quantities of downtime and generated scrap (rejected products) during production.

With this data, you can easily identify areas of loss, perform root cause analysis, and permanently eliminate these losses.

Operation, Personnel, and Team Management: Define every operation and assign the personnel and teams who work on them.

This lets you track personnel efficiency, task distribution, and team performance.

Stock and Stock Unit Cycles: Track all material movements from raw material entry to semi-finished and finished goods.

Thanks to stock unit cycles, you can follow a product’s entire journey from start to finish, identifying potential bottlenecks in your processes.

Shift and Work Station-Based Runtime Schedules: Create shift and runtime schedules specifically for each work station.

With a flexible and dynamic shift management system, you can organize your production programs in the most efficient way.

User Definition and Authorization: Ensure system security by implementing user-based authorizations.

By allowing each user to access only the data and functions related to their role, you maintain data integrity and confidentiality.

HMI and Panel Management: Access your production panels remotely with the HMI feature.

You can define panels, manage screen layouts, and authorize different users to access specific panels.

>Trex Production Infrastructure Management

>Trex Comprehensive Production Management

Effectively manage all processes, from production planning to execution. Trex ensures your production schedules are in sync with real-time data.

Bulk Plan Entry: Quickly and easily import your production plans for upcoming periods using the bulk data entry feature.

This eliminates time-consuming manual processes and speeds up planning.

Machine-Based Gantt Charting: Visualize your production plans on a machine-based Gantt chart.

This allows you to easily adjust the order of work orders, as well as their start and end times, to optimize your planning based on real-time conditions.

Work Order Adjustment and Splitting: In case of emergencies or new priorities, you can easily adjust or split existing work orders.

This flexibility allows you to manage your production without disruption, even in unexpected situations.

Adding Planned Maintenance and Setup Downtimes: Add planned maintenance and setup downtimes to your production schedule in advance.

This minimizes production interruptions and makes machine preparation processes more efficient.

Production Confirmation and Quantity Monitoring: Confirm completed production instantly. The system continuously tracks production quantities per work order, showing you how close you are to your planned targets.

Planned/Actual Quantities Monitoring: trex instantly compares the planned and actual production quantities for each work order.

This comparison allows you to quickly identify deviations in production and take necessary action.

And much more for Advanced Monitoring & Analysis Functions and Automated Reporting and Instant Notification Systems

Trex MOP – Manufacturing Operations Online Platform

Trex MOP is the core digital backbone of trex, bringing together all smart manufacturing solutions under one unified platform. It is an ecosystem of integrated modules designed to digitalize and optimize every layer of factory operations

The platform includes

• MES/MOM for manufacturing execution and operation management

• DMT (Digital Manufacturing Twin) for real-time simulation and insights

• WEMS for water and energy monitoring with predictive recommendations

• Vision AI for visual inspection and defect detection

• LENS-AI for anomaly detection, cycle time optimization, and conversational reporting

• SAS (Smart Assembly Stations) for operator guidance, workflows, and error-proofing

• TTS for end-to-end product traceability

By connecting these modules on a single backbone, Trex MOP ensures

• Complete visibility of production

• Optimized efficiency and reduced losses

• Seamless traceability and compliance

• Sustainable and data-driven manufacturing

Trex MOP is not just a platform, it is the operational heart of smart factories, enabling manufacturers to scale with confidence and agility.

What sets Trex apart from a regular MES or MOM solution?

• Your Rules, Your Processes: Unlike rigid, unchangeable systems, Trex MOP offers you operational freedom. Design your own workflows, customize your reports, and build the platform like LEGOs to meet your specific needs. The platform adapts to your factory, not the other way around.

• End-to-End Visibility and Control: Trex doesn't just focus on one part of production. It gives you the ability to manage the entire journey, from order intake to product shipment, all from a single screen. This holistic view allows you to instantly spot inefficiencies and proactively seize opportunities. All the functions your production teams need can be found right on this platform.

• A Smart and Integrated Structure: Trex MOP functions as the digital heart of your business. It communicates seamlessly with all your systems, from your ERP to the sensors on the shop floor. This ensures your data is always current, consistent, and meaningful, leaving you to make smart, data-driven decisions.

The answer lies in the "MOP" (Manufacturing Operations Platform) approach.

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